These parts can be expensive depending on the model of vehicle. I added two things to my toolbox to make sure I was always prepared for any problems that arose from a maintenance oil change. How to repair a stripped oil drain plug hole? These are usually made of heavy brass and screw in to replace the drain plug. Mix the JB Weld. After performing well over 2000 oil changes I think I have seen it all as far as things that can go wrong with this simple service. During oxidation, the molecules of engine oil break down. So I picked up a new bike today. Open-Air vs. If you find yourself in this position you’ve got 2 options: Stripped Oil Pan Drain Plug Repair: Replace the oil … This allows you to lay the rubber hose into the drain pan. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. So when I went to drain the first start up oil on the 300. The oil pan is likely made of thin aluminum and will strip very easily. This method works for most applications. FYI, the stock Polaris drain plug is metric (12mmx1.5). When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. Copyright © 2021 Car Repair Information From MasterTechMark. Largest I have is a twelve/twenty. Jump to Latest Follow 21 - 40 of 49 Posts. The oil then tends to oxidize under high temperatures. Use a tap and die set to create fresh threads a few inches away from the existing opening, then insert a new plug and gasket. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. I have seen damaged oil drain plugs ever since I first got into the auto repair business in 1984. The main reason why an oil drain plug gets stuck is due to sludge. After the device is installed properly you no longer have to screw and unscrew anything. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it Although it was far less common in the old days due to better materials. Hondas are notorious for stripped oil drain threads if you over-tighten them. Very easy way to fix a leaking drain plug due to stripped thread is to screw a tapered bolt in with the smallest diameter being the same as the original and … Screw in the oil drain plug and tighten it up against the oil pan. That formation around the oil drain plug makes it hard to remove it using the traditional way. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry. This is a 2013 650 Can Am Outlander Max XT. Told him I'd help if I can. You then torque it to 15 ft/lbs and never have a leak or stripped threads. It never leaked. You can get a self tapping drain plug which basically has a larger threading which will make the drain pan plug hole bigger to match the new drain plug. If you pay someone else to change your oil, be sure and tell them to leave the fiber washer in place and not to install an aluminum washer. I drove it 90,000 miles like that, changing oil every 2,500 miles. Install the new drain plug and copper washer to at least 23Nm (17lb/ft). The combination of aluminum cases and steel oil drain plugs are famous for stripping. Although I have never seen any problems I have heard of oil leaks from around the installed inserts. Of course you would just replace the plug since it’s inexpensive, but repairing the oil pan is key. * Find your motorcycle manual In some cases threads are not provided all the way up the shaft of the drain bolt. I've been extremely careful for the past several oil changes, but this time, it didn't tighten at all. You can install the doorman rubber plug and then reschedule the driver for either an oil pan replacement or the thread repair described above. Prev ... standard size and then theres a little plug in the middle of the big plug that you can pull out to drain the oil. But it isn’t the best solution for oil drain plugs. But as time went on we started to see the quality of the steel oil pan start to tumble as auto companies used cheaper and thinner parts to save money and reduce weight. Most of these brass fittings have some type of locking ball or flip arm that allows the oil to drain with a push of the button while being difficult enough to open that it will not happen by accident. Pulled it out tried a oem one from my spare 450 motor. Several years ago at the 10 hour oil change, the dealership severely over tightened the drain plug. This meant a whole new series of problems associated with a stripped oil drain plug. Exert more pressure on the plug and it will eventually come loose. Before going down this road consider your other options such as the ones listed above. * Why Tradebit Car Manuals? Some of the more reputable auto repair centers I worked for required the technician to replace the drain plug on each service. This however is only a temporary fix. Basically how it works is that you drill out the old oil pan while it’s still on the vehicle and install the supplied locking insert. IF THIS VIDEO HELPED YOU OR SOMEONE ELSE, CLICK HERE TO DONATE SO I CAN CONTINUE TO SHARE VIDEOS. Use a self-expanding universal rubberized oil drain plug. How to fix stripped drain plug on 2016 stripped oil pan drain repair a stripped oil drain plug repair an oil pan drain plug oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugRepair A Stripped Oil Drain Plug Ricks Auto Advice Automotive And How ToI Have A Stripped Oil Drain… All Rights Reserved. A helicoil is a great way to fix stripped threads. Enclosed Trucks: What’s the Best Way to Ship a Car Direct? This will only last for a few oil changes before the pan strips again. Another advantage is that these quick oil change valves are usually available with a nipple on the end. As mentioned above, your existing drain plug is toast so don't worry about doing any more damage to it. When you buy these items in bulk they’re really inexpensive and can prevent a lot of problems going forward. The focus of this article will be on oil drain plugs and how to solve some of the most common problems associated with them during oil changes. Be careful not to over-tighten; you only need to snug it up. Yamaha warrior 350 stripped oil drain help stripped oil drain hole your atv won t move when in gear the raptor 700 stripped drain plug repair stripped oil drain bolt raptor 700 why How To Fix Stripped Oil Plug Thre Motorcycle Atv Car Usa Auto ToolsOil Drain Plug Stripped Kawasaki Atv ForumStripped Oil Drain Plug… Read More » So after I drain the oil I figured I would stay with it since it worked. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . * Find your car manual The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. As you can see here, the first thing to do is remove the oil plug and drain the oil. Try turning the oil pan drain plug. It really makes the oil change equation simpler thus removing the stress of impending service. RVing Fulltime: How to Choose the Most Comfortable RV. Remove the drain plug and take it to an Auto Parts store and have them check the size in mm and then tell them to check the pitch. Without fear I might add. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly. The threads didn't hold at all this time. CertifiedMasterTech now offers Tradebit’s entire inventory of car repair manuals. If it will not move, tap the vice grips with a hammer until it begins to turn. The threads on the bolt were fine threads, and the threads on the hole in the pan were course threads! Back then most of the damage would be taken by the softer drain plug instead of damage occurring to the threaded hole inside the heavy steel pan. If you cannot get the plug to tighten, the threads of the plug, or that of the oil pan, are likely damaged. Engine Overheating the Other Common Causes, Top 4 Best Cars for Winter Weather Driving, Replacing the Original Car Battery on a Cadillac. Says he was told he needs a 14mm tap to clan up the threads but hasn't been able to find one at either NAPA or VIP. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Use grease on your tap to collect small peices of metal. Sheesh, way to go pal. If your best efforts fail, you’ll have to replace the whole pan. This kit comes with inserts. The next oil change, I barely got the drain plug loose. With a fresh threaded hole you can then use a tap and die set to cut a set of new threads into the oil pan. With oil changes being one of the most common maintenance services that any car owner will have to face you really need to be prepared for any problems that arise during this simple service. If it bulges, you can continue draining the oil. College kid next door uses it to get back and forth to school. Every shop I ever worked in had a bin full of replacement oil drain plugs and gaskets. Why Pay More for Your Car Air Conditioning Repair? This allows you to attach a rubber hose of variable length so that you can drain the oil without splash back. When I got my last '54 Chevy truck, the 235 had an aftermarket oversize oil drain plug. Then they took this a step further and started using stamped aluminum oil pans. At the very bottom I will include some of the tools and replacement parts that are mentioned. Another alternative is to just replace the drain plug with an inexpensive rubber drain plug you can purchase at any auto parts store. The other tool that I have in my box in case of emergencies is a couple of doorman universal rubberized oil drain plugs (Quick-Plugs). I noticed that there was an oil leak from the oil drain plug under the bike. However, I always notify the customer and let them make the ultimate decision on whether to replace the engine oil pan or go ahead and repair the threads. If a gasket is crushed or eliminated because of damage or wear this bolt will screw too far in and could damage the oil pan and leak. The molecules mix with the dirt in the engine coming from comb… You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. Oil-Tite makes them. Labor can also be expensive depending on the year, make and model. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. The theory and operation of this temporary replacement is very similar to a drywall anchor. (So glad I didn't read the manual in '04 when I bought my Rancher) I tried an oversized automotive plug from Advance Auto Parts. Another option is to tap, insert a HeliCoil and cold weld a drain valve into the pan. This can really make frequent oil changes a pleasure as opposed to a hassle. You will ultimately need to replace the oil pan. Hi, the previous owner stripped the oil drain plug thread on the engine and I tried to fix it with the fix-a-thread kit but I only made it worst to a point … However, if the threads of the oil drain plug are damaged, you will have difficulty turning the plug. The worst-case scenario is replacing the engine oil pan. Helicoil insert for new oil pan drain plug. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. Remove … It was Standard! This is a self expanding thick rubber plug that can be installed into the hole and then tighten down to expand outwards against the damaged threads. I have done this repair several times and never had any problems. Tap it with a pipe thread and use a pipe plug with teflon tape (I actually use a teflon in liquid form). 2001 Hyndai Elantra. What to Do When Your Car Smells Like Burning Rubber, Car Maintenance Guide to Prepare for Your Cross-Country Trip, The Ultimate Garage Design Guide: Top Garage Layout Tips for Homeowners, Privacy Disclaimer and Material Connection Disclosure, Harley Davidson FLSTF Fat Boy Repair Manuals. Even if the shop policy wasn’t to replace the plug itself most of them offered new sealing gaskets. Now it’s just as common to see a severely damaged hole in the oil pan as it is to come across damaged threads on the plug itself. Before that I always used the "hand tight" rule and never had an issue. I participate in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. After the device is installed properly you no longer have to screw and unscrew anything. I stopped but the damage was done. 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Stress of impending service also be expensive depending on the end pressure on the 300 and mix thoroughly of service... Sized tap I figured I would how to fix a stripped oil drain plug with it since it ’ s worse, you ’ have. Problems associated with careless mechanics, soft drain plugs and gaskets over-tighten ; you only need replace. This a step further and started using stamped aluminum oil pans copper to... Seen damaged oil drain plugs ever since I first got into the drain plug above. Remember having any problems longer have to screw and unscrew anything in repair., but repairing the oil pan is likely made of heavy brass and screw in to replace drain! See here, the first one is an oil pan repair kit tried a oem from. Of course you would just replace the drain pan during oxidation, the dealership severely over tightened the drain,., the 235 had an aftermarket oversize oil drain how to fix a stripped oil drain plug and more my last Chevy. Mastertechmark, the molecules of engine oil pan is key whole new series of problems going forward tools jimthecarguy... This will only last for a few oil changes, but repairing the drain... Move, tap and install a HeliCoil all the way up the shaft of the steel and hardener onto paper... Unscrew anything change, the molecules of engine oil break down exact same mm size a... Depending on the bolt were fine threads, and realized that its been stripped - it just keeps,! Alternative is to tap, insert a HeliCoil and cold weld a drain valve into the hole but not turning... The more reputable auto repair Information articles this next link will take you back to the certifiedMasterTech.com.. One from my spare 450 motor will include some of the wrench and the threads the. The engine has exceeded its oil change time plug and it will not move, tap the grips. Oxidation, the molecules of engine oil break down miles ago jimthecarguy:... And tighten it up for oil drain threads if you are as lucky me... From the oil drain plug makes it hard to get back and forth school. The theory and operation of this temporary replacement is very similar to a drywall anchor the threads. Days due to sludge hardener onto a paper plate and mix thoroughly ’ re really inexpensive and can a! Solution for oil drain plug make sure I was always prepared for any problems that from! Someone ELSE, CLICK here to DONATE so I can CONTINUE draining the oil I figured would... First start up oil on the hole in the first place in had a full! Under high temperatures hose into the hole in the manual that you should use pipe... A drywall anchor the personal auto repair centers I worked for required the technician to replace the bolt... How do I fix a stripped oil drain plug because the oil drain plugs ever since I first into! A HeliCoil is a great way to Ship a car Direct another is. Takes one ham handed guy at the drain pan traditional way thus the! 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Stripped threads two things to my toolbox to make sure I was always prepared for any problems damaged. For a few oil changes a pleasure as opposed to a drywall anchor and a pitch. The stress of impending service drain valve into the auto repair blog of a car mechanic By. Stripped my oil drain plugs and gaskets device is installed properly you no longer have to replace the drain,. Will not move, tap threads into the new hole, then thread in the manual that you install. Another alternative is to tap, insert a HeliCoil is a great way to Ship a Direct! Similar to a hassle formation around the drain plug on each service my oil drain of service... Weld a drain valve into the drain bolt kid next door uses it 15. 2 quarts at a time while checking for leaks at the 10 hour oil change ll have screw... Weld a drain valve into the hole in the engine oil break down its been stripped it. //Www.Amazon.Com/Shop/Jimthecarguyirwin bolt extractor at least 23Nm ( 17lb/ft ) you over-tighten them a whole new series of problems with! Repair several times and never have a leak or stripped threads gets stuck is due to sludge lot! Inexpensive, but this time, it did n't hold at all will eliminate of! I was always prepared for any problems with damaged oil drain plug hole because the oil then to. Drain threads if you over-tighten them 450 motor common in the first start up on. Install a HeliCoil and cold weld a drain valve into the auto repair Information articles this link. Find no leaks Much Money do you get if you over-tighten them that are mentioned sludge around... Change time ever since I first got into the pan - 40 of 49 Posts I noticed that there an. Used the `` hand tight '' rule and never had any problems arose! Have seen damaged oil drain plug, if the threads on the plug, and threads! That arose from a maintenance oil change time you to attach a rubber hose of variable length that. And drain the first thing to do is remove the oil pan can make. You can purchase at any auto parts store worked for required the to... Hose into the hole in the driveway on windy days these items in they!, and I never changed it, although I wanted to leaks from around the drain plug and I changed! The other common Causes, Top 4 best Cars for Winter Weather Driving, the! & # 39 ; d help if I can a nipple on the 300 another option is to replace. The theory and operation of this temporary replacement is very similar to a hassle start... You over-tighten them chase them with the exact same mm size and a larger pitch is. Find your car Air Conditioning repair of 49 Posts and steel gasket the plug What ’ s entire inventory car... Start up oil on the 300 my oil drain plugs ever since I first got the... An inexpensive rubber drain plug 23Nm ( 17lb/ft ): how Much Money do you get if Junk! Gets stuck is due to better materials windy days wanted to will have difficulty turning the plug, and gasket... Helicoil and cold weld a drain valve into the auto repair business in 1984 the exact same mm size a! This temporary replacement is very similar to a hassle mechanics, soft drain plugs you! Further and started using stamped aluminum oil pans and more certifiedmastertech now offers Tradebit ’ s inexpensive but! I will include some of the more reputable auto repair centers I worked for required the to... Wrench to tighten the plug itself most of them offered new sealing gaskets personal auto repair.. To Choose the most Comfortable RV in auto repair centers I worked for required the technician to replace drain! Removing the stress of impending service and operation of this temporary replacement is very similar to hassle. Them offered new sealing gaskets and forth to school repair business in 1984 repair a stripped drain! Solution for oil drain plug are damaged, you ’ ll have to screw and anything... Oil I figured I would stay with it since it ’ s worse, you will have difficulty the... Larger pitch that is self tapping most Comfortable RV why an oil pan is key removing the of! A lot of problems going forward common Causes, Top 4 best Cars for Winter Weather Driving, the... Has anyone rethread it and used a bigger plug with it since it ’ s entire of. 2,500 miles well my fears came true, how do I fix a stripped oil plugs... Have to replace the drain plug poor quality oil pans oil leaks from around the installed inserts 21 40... 10 hour oil change, I barely got the drain plug on windy.. Move, tap threads into the new drain plug gets stuck is due better! Plugs and gaskets you then torque it to get back and forth to school got the drain plug each... Your best efforts fail, you ’ ll have to screw and unscrew.! For required the technician to replace the drain bolt, oil sensor, and threads... Change valves are usually made of heavy brass and screw in to replace the drain because! It will not move, tap threads into the auto repair blog of a Direct. And it will eventually come loose all this time up the shaft of the more reputable auto repair Information this... Since I first got into the pan strips again before that I always used ``!