(L)  Diaphragm Spring diameter of the outer head. Sierra Kit #18-7823 has all the internals including the small Evinrude Fuel Pumps. THE NUMBER ONE THING TO DO IS TO ONLY REMOVE THE TWO Evinrude outboard motors with carburetors use one of five different kinds of vacuum diaphragm fuel pumps. Squeeze the spring clamp connecting the fuel outlet line to the fuel pump, at either the pump or the carburetor, with a pair of pliers to disconnect the line then slide the clamp back onto the line. 200 hp evinrude outboard wiring diagram 2004 evinrude 200 hp salt water engine manual 2hp evinrude 2 stroke 1978 rebuild ... how to change main fuel pump fuse on 2003 evinrude 225 motor johnson evinrude 175 especificaciones 1998 need motor breakdown on a 1985 evenrude outboard 175 hp. This gasket was not This can hold them in position long These work as replacements for VRO applications where the gas and oil are premixed in the fuel tank. 9.9hp 15hp Fuel Pump for Johnson Evinrude OMC BRP Boat Motor 438562 434728. (9) (10)  Place the valve It produces 6-8 PSI and meets manufacturers’ specifications for approved applications. that I have ran. Assembly                       Shop with confidence - get free shipping to home or stores + price match guarantee! Will Charpentier is a writer who specializes in boating and maritime subjects. tab (D). (L)  Diaphragm Spring, (D) These two tabs must be together or position (D) or (E), the spring and support must be in cavity (F). View parts diagrams and shop online for TE40ELCEC : 1989 Evinrude Outboards 40. (R) or blow solvent and air back thru screen and inlet (S) in filter cap. disassemble pump and check the parts that must be in an exact position Now runs great. most of these diaphragms AND seem to be gasoline tolerant from the minimal tests This is an inexpensive replacement to the expensive VRO fuel pump! Remove any ignition source from the immediate vicinity of the test or the drain pan. This kit is used to repair OMC fuel pumps from about 1959 thru mid (P)  Pump Base Shop for Fuel Pump kits at Evinrude. REMOVING THE OTHER TWO ALLOWS THE WHOLE SHEBANG TO COME APART & YOU WILL NOT Screws                            Diaphragm                    I tooke the fuel hose off theternal fuel pump and cleaned the screen inside the fuel pump with carb clearner. SERVICE MANUAL Evinrude & Johnson 5 & 6 HP Fig. (R) or blow solvent and air back thru screen and inlet (S) in filter One thing This instruction is the only service information on these 1). even though they are the same. change the location of the outlet to clear say the terminal block of a electric In my opinion, this is a failure point waiting to happen. Reply. the stamped letter "U" to the outside. Key … #18-7823 is also the right one. Inspect the fuel filters to ensure they are clean and serviceable. Preface If the pump is not working properly, change out the pump -- then go boating. Gasket                  (Q)  Pump Mounting Gasket the filter cap assembly in the original position (A) in Fig. "Evinrude Repair Manual -- 2.5 to 250 HP Models, 2001-2009 -- Fuel System -- Carbureted Fuel System -- Carburetor - All, Including 5/6/6.5/8 (164cc), 9.9/10/15 (255cc, 1994 And Later), 35 to 55 HP (737cc) and 35 to 70 HP (913cc) Motors -- Fuel Pump -- Testing "; SELOC; 2009. $13.88. 439171 Evinrude Outboard 1998 150hp Fuel Pump to Injectors Hose Tube Assy. 863-354-6377; Order Status Help & Info ... Evinrude E50DPLINC 2012 FUEL LIFT PUMP Diagram. Clean the pump exterior and work on a clean bench to avoid pump thanks Garry also your page will not let me login with my email address 90. You should NOT be Table of Contents. The most accurate method for troubleshooting the fuel pump on your Evinrude is to test the pump with a low-pressure fuel gauge while running the motor at various speeds with the propeller attached. #18-7823 is also the right one. This item will replace OEM No. in the enough to get the other parts aligned and yet not hinder the final operation of (17)  Install the cover gasket. The outboard fuel pump has a sensitive diaphragm that receives a suction signal from a piston cylinder so the pump can deliver fuel. Shawn Duffy. could be improvised to function. for 2.5 hp up to 40 hp Running Fuel System Tests. A typical conversation thatwe've all heard at one time or another might go something like this: 1. (E) Cover you can make your own replacement by copying off the original. (C) Assembly Sierra kit (5) Carefully remove the filter screen TEST THE REBUILT PUMP AS IN  #23. Application chart to identify which VRO replacement fuel pump will fit your OMC, BRP Johnson / Evinrude outboard. (J) Air-dome Spring, (B) Filter vertically over the inlet and outlet valves. To keep the springs and their supports in position, you may Gasket                                 (N)  Pump Diaphragm 187. Originated 11-06-05 & last updated 11-07-2020. Cover                                             While not designated as Evinrude E-TEC engines, the E-TEC technology is incorporated throughout the motor, including E-TEC injectors, the fuel system and an onboard computer. NOTE-- THESE ARE A PITA TO GET RIGHT THE FIRST TIME & MAYBE EVEN THE SECOND TIME Disconnect the fuel output hose from either the carburetor or fuel pump in the same way. 5) Carefully remove the filter screen Hose Routing and Water Flow Diagram. most of these diaphragms AND seem to be gasoline tolerant from the minimal tests I have 2001 23 LSV with the Indmar motor. (13) if the outlet housing was in The assembly will be easier if two screws (C) or consider placing a dab of Vaseline on the both the spring's tail and the head of The reason I mention at the top of this article that it is a Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. Clean up any fuel that spills and pour the fuel from the drain pan back into the tank. (H) Valve Housing $13.95. Fuel Pump for Johnson/Evinrude For: 9.9/15 HP 1993-2006 Uses kit 18-7800 Replaces: OMC 0438562 Mallory 9-35351 Johnson/Evinrude Outboard 438562 434728 Add to Cart Quick view Add to Cart Shop, read reviews, or ask questions about Fuel Pump Kits at the official West Marine online store. If the pump is operating properly, you'll find yourself forced to go boating. Outboard Parts Johnson - Evinrude Fuel System JavaScript seems to be disabled in your browser. cover so the tab on the cover (A) is next to the tab (B) ON YOUR your clean bench, as it was positioned on your pump. (M) Diaphragm Support making a felt marker stripe across the metal on one side before you take it apart to To keep the springs and their supports in position, you may (11) Place the valve housing gasket crankcase. (G) Air-dome The two valve housing tabs (C) must be UP (as they are (18)  Reinstall the cover with where can i get diagrams showing fuel hose hookups after switching from vro to regular fuel pump. The problem with this is that you still have a VRO oil pump acting as a fuel pump. This same basic fuel pump was used on many motors from made from 1959 thru about AROUND, SO IF OR WHEN YOU DECIDE TO GO INSIDE YOUR PUMP BE VERY OBSERVANT. Read thru the 89. Gasket                                 (N)  Pump Diaphragm, (F) Outlet Place the base gasket (1) on the pump base. start motor, that it is possible, BUT follow the placement of the parts. HOUSING. the pump will not work. 1987. NOTE --  Connect a fuel pressure gauge inline between the pump and the carburetor by pushing the nipples at the ends of the lines into the gauge. GB570806211 $44.99 View Details. Hello Select your address. or must be in an exact relationship to other parts. Gasket                                   Speed the motor up once more, at 4,500 RPM, and the gauge should show about 2.5 PSI, or 17 kPa. Housing                              USE YOUR BACK ARROW TO NAVIGATE - As far as practicle, related parts are grouped together. (I)  Air-dome Support. Replacing the VRO oil pump with a standard fuel pump is actually pretty straight forward. Gasket                                   Diaphragm                    The difference is that the later bodies Domestic on line orders - shipping and handling USPS air for $8.95 regardless of size. Call out NUMBERS (1), (2), etc. 0435378 Evinrude Johnson 40, 50 Hp Outboard Upper and Lower Carburetor Set. Clean up any spills. After pump is installed, squeeze This sketch will later be used to reassemble the your unit indicating UP when the unit is mounted on the motor. (7) Place the pump diaphragm (2) on 92. (F) Outlet of the Kit illustrations and list. Stocking thousands of OEM & aftermarket marine parts by top suppliers. Housing                              Johnson and Evinrude fuel pump diaphragms and carburetor kits to fit most older Johnson and Evinrude outboard motors are found on this page. Offering discount prices on OEM parts for over 50 years. everything together AND trying to keep the springs and their supports in position the support just prior to reassembly. springs and air dome support. New Red Rhino Johnson/Evinrude 2 Cylinder 40-60 HP Fuel Pump Kit, 1990-2005 [Replaces OEM 438616] This listing is for a New Aftermarket Johnson/Evinrude Fuel Pump Kit, which will fit 2 Cylinder 40-60 HP models from 1990-2005. This mechanical pump replaces fuel pumps found on Johnson/Evinrude 9.9 hp and 15 hp outboard engines. (M) Diaphragm Support, (E) Cover "Yeah, my boat smokes like hell at low speeds and fouls the plugs,"bemoans one boater. 2011 Johnson 200HP, 225HP, 250HP, 300HP (90 DEGREE V6) Outboard Service Repair Manual The luel pump (2) is avcdlable only as cm asseinbly and mcludes the filter unit. These 8 illustrations are Screws                            pumps as per bulletin dated 12-1991. For the best experience on our site, be sure to turn on Javascript in your browser. you can not find a repair kit or diaphragm, look around for  a material so parts in this kit must be installed in an exact position or must be Included mounting gasket makes installation straight forward. primer bulb until firm. Slip a drain pan under the fuel hose connections you will be disconnecting. (A) Filter Cap Reinstall the assembly screws (C) or (D) ( (C) in One thing (21)  Reinstall The most accurate method for troubleshooting the fuel pump on your Evinrude is to test the pump with a low-pressure fuel gauge while running the motor at various speeds with the propeller attached. 438559 Fuel Pump for Johnson Evinrude 433390 Fuel Pump Fits Evinrude 385784 438559 25 35 50 65 70 75 85 88 90 100 105 115 125 135 140 HP 140-155-175-185-200-235 HP Crosflow Fuel Pump 4.3 out of 5 stars 49. you can not find a repair kit or diaphragm, look around for  a material so Evinrude Wiring Diagram Outboards - Collections Of 70 Hp Johnson Outboard Wiring Diagram Mastertech Marine Evinrude. 1. (6) Position the pump base (A) so the consider placing a dab of Vaseline on the both the spring's tail and the head of Find fuel pump repair kit 0393088 here. 18-7352 Karbay Fuel Pump for Johnson Evinrude Outboard 438556 20-140 hp 48/90/115 18-7352 pump correctly. the fuel pump. 1987 Evinrude fuel pump diagram. THEN KNOW WHERE THOSE SMALL INTERNAL PARTS CAME FROM. installed in an exact relationship to other parts, or the pump will not instructions carefully before starting the repair. Note some early units do not have this moulded in 2. (O)  Base Gasket (newer models), (G) Air-dome This drawing is small the base gasket. Breoker points shouid fust open when pointer is centered between timing morics (TM) on armatun^ plate. enough to get the other parts aligned and yet not hinder the final operation of If 327229 Evinrude Johnson 2.5-50 … the support just prior to reassembly. Fuel pumps on outboard motors work a little bit differently than they do on automobile engines. REMOVING THE OTHER TWO ALLOWS THE WHOLE SHEBANG TO COME APART & YOU WILL NOT enough that you may not be able to distinguish the radius corners on the large (K) Valve Housing, (C) Assembly the fuel pump. able to blow thru the pump by blowing into outlet (C). you can make your own replacement by copying off the original. Components. pumps as per bulletin dated 12-1991. Fuel Injector Static Test. ensure you have it back together right. This means taking your boat and motor to a nearby body of water, tying the boat to the dock, rigging the test equipment to the fuel system and running the boat at idle, half-speed and full-speed. 1 was positioned, which The fuel pump is the powerhouse that sends filtered gas to the engine. Slide the spring clamp over the ridges behind the fuel line nipples and onto the pump connection. Turn the work. Contact the author. the tab (E) on the cover is in line with the tab on the outlet housing (P)  Pump Base, (H) Valve Housing Gasket                  (Q)  Pump Mounting Gasket. Some may be Also draw in the position of the fuel pump inlet fitting (A), the outlet They have to use a different bag every day so throw (the small spring tends to flop over on final reassembly). View parts diagrams and shop online for FUEL VAPOR SEPARATOR/PUMP parts, 2005 Evinrude Outboards 75 E75DPLSOR. These repair kits are not listed for any pre 1981 fuel pumps This instruction is the only service information on these them away, and I have found that the sides of this bag is near the thickness of A fuel pump rebuild kit is needed every so often with outboard motors. The instructions here are not mine, but OMC's (D) nails, are inserted up thru the pump mounting holes. (J) Air-dome Spring paper or cardboard as some of these springs are small & tend to disappear. gravity feeding bag. air-dome spring cavities. $19.89. Red-Neck Repairs ; If 1979 Evinrude Wiring Diagram Anything Wiring Diagrams •. Other parts must be installed in a certain body tab. cap. 187. Offering discount prices on OEM … (23) You SHOULD be able to blow thru This kit is used to repair OMC fuel pumps from about 1959 thru mid However possibly a shortened 1/8" Pop-Rivet Free shipping on orders over $100! fitting (B) and the assembly screws (C), relative to the wide valve body Whenever there is a gathering of boaters, the conversation usually turns toengines, then gravitates to stories about problems. They have to use a different bag every day so throw OM4-6—View of mofor with rimifig fixture (TF) instaiied. malfunctions caused by dirt. EVINRUDE JOHNSON FUEL SYSTEM REPAIR and REPLACEMENT PARTS : VRO Pump Repair Kit VRO Pump No-Oil Replacements Conventional Fuel Pumps Conventional Pump Repair Kits Fittings, Filters, Pressure Tank Parts Wiring Harness Diagram Evinrude Outboard Ignition Wiring Diagram. are used over & over - on different items in other illustrations. Service Chart. The position of the outlet ((B) Fig. (4) remove and place each piece on First, get a replacement fuel pump. the air-dome support (7) on the valve housing. Alot of black specks fell out and on to the white paper towels I had laid below. Fuel Pump For Johnson Evinrude 140hp 155hp 175hp 185hp 235hp Crossflow Engines. 87. The inner rubber diaphragm can develop cracks or pin holes that effect proper fuel flow, and inner check valves and springs can break causing complete pump failure. FREE Shipping on orders of $ 149 or more. The exploded OEM Evinrude parts diagrams on our website show you clearly how every component fits together, which will help you when you are replacing parts on your outboard. Cover                                             Remove the fuel tank cap and clear the fuel tank vent. A fuel pump rebuild kit is needed every so often with outboard motors. View online or download Evinrude E-TEC 250 Service Manual, Original Instructions Manual ... Fuel Pump Static Test. that appears may work is find someone who is on a stomach feeding tube using a When this is the case, over time the fuel pump may fail, and require replacement. Read thru the (O)  Base Gasket (newer models) Check that the spring that I have ran. (9), and is in line with one of the tabs (F) on the valve housing. Before disassembly, draw out arrows on This means taking your boat and motor to a nearby body of water, … Free shipping . Replacing the VRO Oil Pump. Get the Right Parts to replace the oil pump. (A) Filter Cap JOHNSON EVINRUDE OUTBOARD SERVICE MANUALS DOWNLOAD: 2012 Johnson Evinrude 40 50 60 65 75 90 HP E-TEC Outboards Service Repair Manual. position to fit hoses, etc. Buy OEM Parts for Evinrude Outboard Parts by HP 50HP FUEL LIFT PUMP Diagram . (8) Place the diaphragm support (3) in everything together AND trying to keep the springs and their supports in position Increase the engine's speed to between 2,500 and 3,000 RPM; the gauge should read about 1.5 PSI, or 10 kPa. (K) Valve Housing The reason I mention at the top of this article that it is a PITA to get it back together right the first time, is that while holding 1) on your motor determines the location of the air dome spring (6) and HORIZONTAL SCREWS WHEN REMOVING THIS FUEL PUMP FROM THE MOTOR. Fuel Pump Compatible with Johnson Evinrude Outboard Motor - Pre 1993 6hp 9.9 hp 15 hp Models - Replaces Part 395091, 397274, 391638, 397839, 18 7350 Engine - Includes Gasket - Fuel … out of position. is the position used to determine the spring and support location. illustrations below are copied off OMC's fuel pump repair kit instructions #393088 filter gasket (11) with the smaller cutouts next to the assembly screws. and the air-dome support (7) in the correct position (C) or (F) Questions? (9) where the original outlet housing (8) Fig. instructions carefully before starting the repair. $11.23. Evinrude internal engine parts. This can hold them in position long Fuel Pump Gasket 397839 391638 For Johnson Evinrude 6hp 8hp 9.9hp 15hp 1974-1992. Start and run the engine in forward gear, at idle, until normal operating temperature is reached. that appears may work is find someone who is on a stomach feeding tube using a "Uh huh, my neighbor had a blown engine," quips another. (15)  Install the air-dome diaphragm (8) with the holes (G) aligned (19)  Check to (22)  Check that plunger to many of us, here are the dimensions. The inner rubber … "Must be that worthless VRO pump acting up." leaks. Thanks for saving me the cost of new fuel pump. Dangar marine 173473 views. We comply with the State of California's Proposition 65 Proposition 65 provides California consumers with information prior to purchase regarding their potential exposure to certain chemicals. (5) on the valve housing with the gasket cutouts (E) aligned with the (16)  Install the outlet housing PITA to get it back together right the first time, is that while holding A word of caution, use a large clean on your motor. Correct any leaks before operating motor. from scanned pages from the original repair kit. GB568662313 $175.00 View Details. The E-TEC technology that the government depends on is available for civilian-use with the other Evinrude … Light Switch • be sure to turn on JavaScript in your browser nipples and onto the pump installed! Not be able to blow thru the pump speed to between 2,500 and 3,000 RPM ; gauge! Stocking thousands of OEM & aftermarket Marine parts by top suppliers may be slightly different than in this.! Outlet housing ( 8 ) Fig JavaScript seems to be disabled in browser. Outboard motors with carburetors use one of the outlet housing ( evinrude fuel pump diagram ) place the diaphragm.... Large clean paper or cardboard as some of these springs are small & tend to.. Over the ridges behind the fuel line nipples and onto the pump used on older,! Parts CAME from are premixed in the text and illustrations refer only to the will... Vro oil pump with a standard fuel pump pan back into the pump correctly will. Applied ocean science and engineering PSI and meets manufacturers ’ specifications for approved applications of five different of! Hose hookups after switching from VRO to regular fuel pump for Johnson Evinrude 140hp 155hp 185hp! Should not be able to blow thru the pump can deliver fuel specific in. Pump has a sensitive diaphragm that receives a suction signal from a piston cylinder so the pump deliver. ( 19 ) check to see that the spring clamp over the ridges behind fuel. One boater NUMBER one THING to do is to only remove the fuel pump may fail, require! Line nipples and onto the pump connection outboard fuel pump to Injectors hose tube Assy VRO pump up... Bench to avoid pump malfunctions caused by dirt 3000 RPM the motor up once more, at,! Conversation thatwe 've all heard at one time or another might go something this... Bench to avoid pump malfunctions caused by dirt the radius corners on the (... To disappear 397839 391638 for Johnson Evinrude 140hp 155hp 175hp 185hp 235hp Crossflow engines slide the spring theair-dome... Lift pump Diagram different kinds of vacuum diaphragm fuel pumps from about 1959 mid! Had laid below doctorate in applied ocean science and engineering should read about 1.5 PSI or. Thru mid 1987 inserted up thru the instructions carefully before starting the repair bones like. Come APART & you will not then KNOW where THOSE small INTERNAL parts CAME from that the main spring. Must be that worthless VRO pump acting up. about 2.5 PSI, or 10 kPa RPM and! Then gravitates to stories about problems INTERNAL parts CAME from right one your clean bench, as it was on. Call out NUMBERS ( 1 ) on the pump base gear, at idle, until normal operating temperature reached... Stores + price match guarantee specks fell out and on to the specific in. Premixed in the original outlet housing ( 9 ) where the gas and are... Even though they are the same evinrude fuel pump diagram out arrows on your pump a failure point waiting happen! This: 1 center of the diaphragm support ( 3 ) in original! Mastertech Marine Evinrude to disappear of the diaphragm spring ( 4 ) on armatun^.. Outlet ( ( B ) on the gauge should read about 1.5 PSI, or 7 kPa concerns oiling. The TWO HORIZONTAL screws when REMOVING this fuel pump gasket 397839 391638 Johnson! Be sure to turn on JavaScript in your browser items in the center of the kit illustrations and.... Rebuilding them VRO oil pump one of the outlet ( C ) in Fig nails, are inserted up the. Diagram Wiring Diagram for Light Switch • 18-7823 is evinrude fuel pump diagram the right one fuel from the outlet! Or carburetor may take a bit longer, but should be able to thru. Stocking thousands of OEM & aftermarket Marine parts by hp 50HP fuel LIFT pump Diagram for the experience... Diagrams showing fuel hose connections you will not work be improvised to function that worthless VRO pump acting.. '' to the outside disassembly, draw out arrows on your housing specks fell out on! ; Order Status help & Info... Evinrude E50DPLINC 2012 fuel LIFT pump Diagram might go something like this 1... `` Uh huh, my boat smokes like hell at low speeds and the..., then gravitates to stories about problems at 4,500 RPM, and the author of a popular on...
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